Our Story

Frontline Foam is basically a nerf hobby grown out-of-control. We started with basic blaster modifications in 2009, but soon grew to build complete, homemade blasters.

Now, in collaboration with various designers, we’ve been building and selling blasters for nearly 10 years. Our aim has always been to make nerf—especially homemade blasters—more accessible and available.

Frontline Foam is basically a nerf hobby grown out-of-control. We started with basic blaster modifications in 2009, but soon grew to build complete, homemade blasters.

Now, in collaboration with various designers, we’ve been building and selling blasters for nearly 10 years. Our aim has always been to make nerf—especially homemade blasters—more accessible and available.

How Your Orders Get Built

You place an order on the website. We receive it in the shop and generate production sheets based on the custom parts and colors you’ve selected.

If you order something with printed parts, your order is cued on our cloud-based print management software and send to our 3D printer farm.

Parts are then printed by order date. After your order is done printing, it moves on to post-processing, assembly, testing, and finally packaging.

If you order only hardware, we start making your order immediately in the shop. These orders are put together from our stored inventory or components are custom made in house.

After orders are packed, double-checked, and sealed, we generate shipping labels and customs information. Then it’s on the way to your door 🙂

Derrikk Sun

Derrikk started out as a Nerf hobbyist and enthusiast in the early 2000s, with nerf wars around the house and backyard. Modifying blasters grew into building full blasters out of PVC and sharing them on online to nerf forums and communities. What started as commissions every other week eventually grew into a full-fledged company, known as Frontline Foam.

Stuart Ward

If you ordered a fully-assembled blaster, chances are it was built by Stuart. As head of assembly, Stuart’s been building homemade blasters at the rate of over a blaster a day for the past year and a half. Currently enrolled in flight school as well as studying mechanical engineering. You might hear his voice on Frontline Foam build guides. Also a great shot and an aggressive nerfer.

Susie Hofheins

If we release a new blaster, Susie makes sure you know about it, with all the social media blaster spam you can handle. Susie is finishing her BA at Brigham Young University, but her true passion is equally divided between entrepreneurship and potato chips.